Industrial plants are operated, monitored, and controlled by means of process management systems.
PMSX®pro has been designed to fully meet all requirements in terms of availability, efficiency, expandability, and flexibility. It also features a high level of harmonized hardware and software, and includes a finely tuned range of standardized automation equipment.
The process management concept adapts to the plant‘s process engineering structure. Maximum safety, utmost availability, and flexible expandability are obtained by structuring the plant horizontally into function units with specific control and automation tasks. In this way, we achieve a clearly structured, hierarchical and therefore transparent plant structure. Process-related redundancies are not cancelled by the control system.
For efficient plant and maintenance management, PMSX®pro provides consistent, plant-wide configuration and parametrization from a central point. The possibility of calling dynamic function diagrams, and the consistent forwards documentation ensure that the operators always have a clear process overview – also under critical operating conditions – and thus permit fast and confident response. What‘s more, the integrated Help function plus powerful tools for diagnostics, simulation, and quality assurance assist the personnel in efficient plant operation.
Distributed system architecture and freely scalable topology
Utmost reliability and availability – up to 99.9% p.a.
Active and passive redundancies at all levels
Safe and overriding process control
Forwards documentation according to VGB-R 170 C
Dynamic function plans called directly from process graphics
Extremely powerful archiving functions
Intelligent and consecutive alarm management
Time stamping in the distributed input module groups
Inputs monitored for broken leads and short circuit
Automatic backup and recovery function
Comprehensive Asset Management tools
Use of proven, standardized technology
Expandable without interrupting plant operation
Secure linking to other networks, and remote access via a firewall
System configuration (maximum values) | |
---|---|
Networkable systems | 30 |
Operating stations per system | 60 |
Process stations per system | 60 |
Data points per system | 1,000,000 |
No. of process graphics per system | 10,000 |
Printers per system | 100 |
Automation stations per system | 150 |
System performance | |
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Display build-up time | ≤ 1 s |
Update rate of process data | ≤ 1 s |
Alarm resolution | 1 ms |
Timing precision of alarms | 10 ms (typical) |
Process control stations | |
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Type | 19-inch industrial housing |
Data security (optional) | RAID-1 /RAID-5 (hot swappable) |
Network technology | Ethernet (IEEE 802.3) |
Max. data transfer rate | 1,000 Mbit/s |
Redundancy (optional) | Power supplies, hard disks, cooling fans |
Monitoring | Temperatures, fan speeds |
System bus | |
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Network technology | Ethernet (IEEE 802.3) |
Network protocol | TCP/IP |
Transmission media | Optic fiber links |
Max. data transfer rate | 1,000 Mbit/s |
Redundancy | Virtual ring structure |
Network management | SNMP, Web interface |
Fieldbus | |
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Communication standard | Profibus-DP (IEC 61158) |
Transmission media | Fiber optic / RS 485 |
Max. data transfer rate | 12 Mbit/s |
Redundancy | Ring topology |
Field instrument management | FDT/DTM |
Operating and monitoring system | |
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No. of display screens per workstation | 1 to 4 |
No. of windows per screen | 1 to N (adjustable) |
Input devices | Keyboard, mouse, touchscreen |
No. of process graphics | > 1,000 |
No. of trend displays | > 1,000 |
No. of variables per trend display | 18 |
Display of alarm texts | 40 characters |
Storable alarms/messages | > 1,000,000 |
Engineering / programming | |
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Graphical projecting | IEC 61131-3 |
Documentation guidelines | VGB-R 170C / IEC 61131-3 |
Automation | |
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Make | Mitsubishi System Q |
Multi-processor system | 1 to 4 CPUs |
Redundancy | 1-out-of-2 principle |
Inputs/outputs per station | 4,096/8,192 (remote) |
Module replacement during operation | Hot plug-in |
Monitoring | Open & short circuited leads |
Time stamping | In remote module |
Expanded archiving | |
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Storage capacity | Up to 2 × 1.2 terabytes |
Hard disks | Up to 16 (hot swappable) |
Data redundancy | RAID-6 |
Redundancy | Cooling fans, power supplies (hot swappable) |
PMSX®micro allows users to operate, control and observe small plants, machines, processes or continuous production flows. The plant status, which enables a good overview of the plant at all times, is represented using process graphics. The plant is operated via operating graphics, which reproduce the detailed state of aggregates and make operation easy and convenient. If alarms or messages occur, the operator can navigate quickly and directly to the relevant process graphic, resulting in prompt and targeted response.
PMSX®micro has a full alarm and event system, which records all alarms and messages, displays them and stores them in a database in their correct sequence. This enables process flows to be traced in the event of disturbances or following changes. The operator can add annotations and comments about events or objects, which are then also available for sub- sequent analysis.
The data collected during operation can be viewed as an operator logbook, thereby highlighting all relevant data during production. Analog data such as measurements or counter readings, but also states such as On or Off can be stored in an archive and evaluated at any time.
PC standalone solution
Operating and observing
Alarm and event system
Control
Comprehensive reporting
Many analysis options
Maintenance system built-in
Operator Logbook
Engineering possible by end users and Sis
Cost-efficient, one-time main licence costs only
Control system on an industry-computer
Full functionality of a control system (DCS)
Cost-efficient, as only one-time main licence required
Proven and mature solution
Particularly durable industry-computer hardware
Complete DCS incl. network and automation station
User-friendly operation
Special feature: It is possible to expand the system subsequently into a larger control system.